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Complete Plant Design With Plc, Hmi, And Field Devices - OneDDL - 08-18-2025 Free Download Complete Plant Design With Plc, Hmi, And Field Devices Published 8/2025 MP4 | Video: h264, 1920x1080 | Audio: AAC, 44.1 KHz Language: English | Size: 11.02 GB | Duration: 24h 19m Complete Plant Design and Commissioning - Covering Power Systems, Electrical, Instrumentation, and Plant Automation. What you'll learn Learn how to design, test, and commission a complete industrial plant from scratch. power system design - transformer sizing, cable sizing, breaker selection, and ETAP simulations. Gain hands-on knowledge of PLC & HMI programming with real-world industrial logic. Understand instrument selection, sizing, and calibration for pressure, flow, level, temperature and control valves. Build confidence in VFDs, motors, control circuits, and industrial wiring practices. Perform loop checking, interlock testing, FAT, SAT, and site commissioning like a professional engineer. Acquire skills that make you job-ready for power plants, oil & gas, chemical, and automation industries. Position yourself for high-paying, global career opportunities by mastering complete commissioning. Requirements Basic Electrical or Electronics Engineering Concepts No Programming Experience Needed. You will learn everything you need to know ! Description This course is a complete journey of Plant Design and Commissioning, specially structured around a Chemical Plant case study. From concept to commissioning, you will learn how to design, model, and implement every critical aspect of an industrial plant.We will start from the Power and Electrical systems, covering:Transformer sizing and designCable selection and sizing using Derating FactorsProtection systems and distribution designETAP modeling and load flow analysisThen we will move into Automation and Instrumentation, includingLC selection and programming (ladder logic, function blocks, etc.)HMI designing for smooth plant operationInstrument selection, sizing, and installationControl valves, transmitters, and field instruments integrationYou will also gain hands-on knowledge of Drives and Motors, including:VFD selection and programmingMotor control circuits and interlockingComplete wiring design and layoutsBy the end of this course, you will be able to: Design a complete plant from scratch Perform power system studies and ETAP modeling Program and integrate PLCs & HMIs for full plant automation Select and size instruments, control valves, and drives Create wiring diagrams and commissioning plansThis is not just theory - it's a practical, industry-focused course that prepares you to design and commission any industrial plant with confidence Overview Section 1: Introduction Lecture 1 Introduction Lecture 2 Process Layout Lecture 3 Plant Process Layout Lecture 4 Jobs to Do ! Section 2: IO / Equipment Count Lecture 5 Motors Count Lecture 6 Difference Between DOL / ASD / Soft Starter & VFD Lecture 7 Application of Variable Frequency Drives (VFDs) Lecture 8 Motor Drive Selection Lecture 9 RTD Sensor (Begineer) Lecture 10 Thermocouple Sensor (Begineer) Lecture 11 Temperature Sensor Count Lecture 12 Pressure Transmitter Count Lecture 13 Level Transmitter Count Lecture 14 Flowmeters Count Lecture 15 Control Valves Count Section 3: Plant Load Capacity & Power Factor Correction Lecture 16 Topics to Cover Lecture 17 Transformer Sizing & Selection Lecture 18 Loading Factor & Diversity Factor Lecture 19 Load Distribution Lecture 20 Transformer Design Calculations Lecture 21 Transformer Design Calculations - 2 Lecture 22 Calculation of FLAs Lecture 23 Vector Group Lecture 24 Selection of Vector Group Lecture 25 Vector Group Guide Lecture 26 Transformer Winding Material Selection Lecture 27 Transformer Cooling Type Selection: ONAN/ONAF/OFAF/OFWF Lecture 28 Recommended Transformer Model Based Upon the Selected Parameters. Lecture 29 Electrical LV Panel Design Introduction Lecture 30 LV Panel Busbar Designing and Sizing Calculations Lecture 31 Monitoring & Control Device Selection & Installation Lecture 32 Cable Selection & Sizing Theory Lecture 33 Key De-Rating Factors Lecture 34 Load Estimation for Cable Selection Lecture 35 Main Cable Selection using Online Tool Lecture 36 Utilities Section Cable Selection using Online Tool Lecture 37 Main Plant Cable Selection using Online Tool Lecture 38 System Designing On ETAP Lecture 39 Cable Selection On ETAP Lecture 40 Load Flow Analysis Lecture 41 Short Circuit Analysis Lecture 42 MCB, MCCB & ACBs (Begineer) Lecture 43 Circuit Breaker Rated Capacity Calculation Lecture 44 Circuit Breaker Addition on ETAP Model Lecture 45 Voltage Regulation & PF Correction on ETAP Section 4: PLC Selection Lecture 46 Introduction Lecture 47 Digital Vs. Analog IOs (Begineer) Lecture 48 Analog Signals: 4-20mA Vs. 0-10V (Begineer) Lecture 49 Numerical Lecture 50 Motor IO Counts Lecture 51 Instrumentation IO Counts Lecture 52 Sensor Vs. Transmitter (Begineer) Lecture 53 RTD Sensor Vs. Thermocouple Sensor (Begineer) Lecture 54 Selection Between AI Card or RTD/TC Card Lecture 55 Selection Between AI Card or RTD/TC Card - 02 Lecture 56 Total IOs Required To Be Connected On PLC Lecture 57 PLC Brand Selection Lecture 58 Basic Terminologies: Distributed IOs Lecture 59 Basic Terminologies: Relay Vs Transistor Output Lecture 60 Basic Terminologies: Retentive Vs. Non Retentive IOs (Begineer) Lecture 61 PLC Selection Criteria Lecture 62 Introduction to the Siemens S7 Controller Family Lecture 63 S7-1500 PLC Systems Lecture 64 Selection of PLC CPU and IO Cards Lecture 65 Selection of PLC Power Supply Lecture 66 Protective Switchgear Sizing for PLC Lecture 67 Communication Methods of PLC Section 5: Instrument Selection Lecture 68 Introduction To Temperature Sensors Lecture 69 RTD Sensor Type Selection Lecture 70 RTD at High Pressure Points Lecture 71 Sizing & Dimensions Lecture 72 Thermocouple Sensor Selection Lecture 73 Types of Thermocouple Lecture 74 Temperature Transmitter Selection Lecture 75 Loop Powered Vs. Self Powered Transmitters Lecture 76 HART Communicators Lecture 77 Types of Pressure Lecture 78 Pressure Transmitter Lecture 79 Types of Pressure Transmitters Lecture 80 Diaphragm Material Lecture 81 Pressure Transmitter Selection - 01 Lecture 82 Selection of PT - 01 Using Online Selection Tool Lecture 83 Capillary Tubing Lecture 84 Pressure Transmitter Selection - 02 Lecture 85 Pressure Transmitter Selection - 03 Lecture 86 Level Transmitter Selection - 01 Lecture 87 Level Transmitter Selection Using Online Applicator Lecture 88 DP Transmitter with Level Measurement Lecture 89 Ultra Sonic Level Transmitters Lecture 90 Radar Level Transmitters Lecture 91 DP Transmitter - Open Tank Calculation (Example) Lecture 92 DP Transmitter - Open Tank With Zero Supression (Example) Lecture 93 DP Transmitter - Dry Leg Calculation (Example) Lecture 94 DP Transmitter Wet Leg Calculation (Example) Lecture 95 Level Transmitter Selection - 02 Lecture 96 Level Transmitter Selection - 02 ( Using Online Applicator) Lecture 97 Boiler Drum Level Measurement Lecture 98 Boiler Drum Level - Working Theory Lecture 99 DP Transmitter Selection - Tail Gas Boiler Lecture 100 Calculation of LRV & URV For Tail Gas Boiler Lecture 101 Final Product Tank Level Lecture 102 Final Product Tank - Selection and Sizing Lecture 103 Mass Flow Vs Turbulent Flow Lecture 104 Laminar Vs Turbulent Flow Lecture 105 Flowmeter Straight Run Requirements Lecture 106 Coriolis Mass Flowmeter Working Principle Lecture 107 Liquid Ammonia Flow - Flowmeter Selection Using Online Applicator Lecture 108 DP Transmitter for Flow Measurement Lecture 109 Reynolds Number Lecture 110 Orifice Sizing Parameters Lecture 111 Types of Orifice Lecture 112 Venta Contracta Lecture 113 Beta Ratio Lecture 114 Veep Hole Lecture 115 Impulse Line Positioning Lecture 116 Square Root Extractor Lecture 117 Example Numerical Lecture 118 Vapor Ammonia Flow to Converter Lecture 119 Vapor Ammonia Flow to Converter 2 Lecture 120 Vapor Ammonia Flow to Converter 3 Lecture 121 Vapor Ammonia Flow to Converter 4 Lecture 122 Condensate Water Flow to Economizer Lecture 123 Condensate Water Flow to Economizer 2 Lecture 124 Condensate Water Flow to Economizer 3 Lecture 125 Finalizing All The Flows Section 6: Motor Drive and Control Circuit Lecture 126 Introduction Lecture 127 Uncompensated Thermal Magnetic Tripping Units Lecture 128 Compensated Thermal Magnetic Tripping Units Lecture 129 More Terminologies Regarding Circuit Breakers Lecture 130 Concept of Inrush Current (Begineer) Lecture 131 Circuit Breaker Tripping Curves Lecture 132 Basic Control Theory (Beginner) Lecture 133 Basic Control Theory-II (Beginner) Lecture 134 Basic Control Theory-III (Beginner) Lecture 135 Basic Control Theory-IV (Beginner) Lecture 136 Basic Control Theory-V (Beginner) Lecture 137 DOL Circuit Theory Lecture 138 DOL Circuit Components Lecture 139 DOL Circuit Wiring Diagram Lecture 140 DOL Circuit - Circuit Breaker Sizing Lecture 141 DOL Circuit - Contactor & EOCR Sizing Lecture 142 DOL Circuit - Overview Lecture 143 Star Delta Starter Theory Lecture 144 Star Delta Circuit Components Lecture 145 Star Delta Circuit Diagram Lecture 146 ASD Circuit - Circuit Breaker Sizing Lecture 147 ASD Circuit - Contactor Sizing Lecture 148 ASD Circuit - EOCR Sizing Lecture 149 ASD Circuit - Summary Lecture 150 Cable Selection for Motors Lecture 151 Cable Selection for Motors - 2 Section 7: Variable Frequency Drives (VFDs) Lecture 152 Introduction Lecture 153 What is a VFD? Lecture 154 Why VFDs are used? Lecture 155 VFD Applications Lecture 156 Theory and Working Principle Lecture 157 Detailed Working Of VFD Lecture 158 Drive Selection using Online Selection Tool Lecture 159 VFD Hardware Lecture 160 Basic Parameter Settings Lecture 161 IO Parameter Settings Section 8: Control Valves Lecture 162 Introduction to Control Valves Lecture 163 Types of Electric Control Valves Lecture 164 Electro Pneumatic Control Valves Lecture 165 Electro Pneumatic Positioners Section 9: PLC Programming & HMI Designing Lecture 166 Introduction to the Software Lecture 167 Downloading Link Lecture 168 Creating a New Project & Adding a PLC Lecture 169 Settings of PLC Controller Lecture 170 Types of Programming Language Lecture 171 Physical & Memory Address Lecture 172 Data Types - Bits, Words, Double Words Lecture 173 Contacts and Coils Lecture 174 Holding Circuit Lecture 175 Function Blocks Lecture 176 Timers - TP Timer Lecture 177 Timers - TON Timer Lecture 178 Timers - TOFF Timer Lecture 179 Timers - TONR Timer Lecture 180 Counters Lecture 181 Set Reset Functions Lecture 182 Comparators - Equals to Lecture 183 Comparators - Less than or Equals to Lecture 184 Connection Establishment between PLC and HMI Lecture 185 Testing the Code through the HMI Lecture 186 PLC Analog Programming Concepts Lecture 187 PLC Analog Programming Concepts 2 Lecture 188 Setting the Timers through the HMI Lecture 189 Programming the Nitric Acid Plant Lecture 190 Adding the HMI Lecture 191 Configuration Setting of IO Cards Lecture 192 Tagging of PLC IOs Lecture 193 Auto/Manual Switching Buttons Lecture 194 Motor Control Program Lecture 195 Motor Feedback Program Lecture 196 Motor Program Simulation Lecture 197 Motor Program Review Lecture 198 Control Valve Program Lecture 199 Auto Sequence of the Plant - 1 Lecture 200 Auto Sequence of the Plant - 2 Lecture 201 Auto Sequence of the Plant - 3 Lecture 202 Auto Sequence of the Plant - 4 Lecture 203 Auto Sequence of the Plant - 5 Lecture 204 Auto Sequence of the Plant - 6 Lecture 205 Auto Sequence of the Plant - 7 Lecture 206 Simulation of the Auto Sequence 1 Lecture 207 Simulation of the Auto Sequence 2 Lecture 208 Simulation of the Auto Sequence 3 Lecture 209 Programming the Stop Sequence Lecture 210 Simulation of Stop Sequence Lecture 211 Analog Input Scaling Using Norm_x & Scale_x Lecture 212 Analog Alarms Lecture 213 Analog Alarms Simulation Lecture 214 Temperature Sensor - RTD Programming Lecture 215 Temperature Sensor - RTD & TC Programming Lecture 216 Alarms Set/Reset & Plant Tripping Lecture 217 Motor Running Hours Calculation Program Lecture 218 Running Hours Simulation Lecture 219 Motor Running Hours Using Function Lecture 220 Simulating the Final Running Hours Program Lecture 221 Simulating the Final Running Hours Program 2 Lecture 222 Analog Output Programming - VFD and Positioners Lecture 223 HMI - Main Screen (Homepage) Designing Lecture 224 Designing the Motor & CVs Manually Start/Stop Pop-Up Screens Lecture 225 Adding the Numerical Output of Transmitters on the HMI Lecture 226 Adding the LRV and URV of the Transmitters through the HMI Lecture 227 Designing the Alarm Setpoint Page for Analog Signals Lecture 228 Adding the Timers of Auto Sequence on the HMI Lecture 229 Designing the Alarm Page 1 Lecture 230 Designing the Alarm Page 2 Lecture 231 Designing the Alarm Page 3 Lecture 232 Designing the Alarm Page 4 Lecture 233 Designing the Alarm Page 5 Lecture 234 Designing the Alarm Page 6 Lecture 235 Running the Plant Through the PLC and HMI Lecture 236 Running the Plant Through the PLC and HMI - 2 Lecture 237 Running the Plant Through the PLC and HMI - 3 Lecture 238 Running the Plant Through PLC and HMI - 4 Lecture 239 Running the Plant Through the PLC and HMI - 5 Lecture 240 Running the Plant Through the PLC and HMI - 6 Lecture 241 Running the Plant Through the PLC and HMI - 7 Section 10: PLC Wiring & Hardware Lecture 242 Line & Neutral Concept (Basics) Lecture 243 Sinking Vs Sourcing Concept Lecture 244 Sinking Vs Sourcing Concept - II Lecture 245 Digital Input Wiring Basics (Beginner) Lecture 246 Digital Output Wiring Basics - I (Beginner) Lecture 247 Digital Output Wiring Basic - II (Beginner) Lecture 248 Siemens PLC - Digital Input Wiring Lecture 249 Siemens PLC - Digital Input Wiring - Contactors (1st Way) Lecture 250 Siemens PLC - Digital Input Wiring - Contactors (2nd Way) Lecture 251 Siemens PLC - Digital Input Wiring - Summary Lecture 252 Siemens PLC - Digital Output Card Lecture 253 Siemens PLC - Digital Output Wiring - For 24VDC Field Devices Lecture 254 Siemens PLC - Digital Output Wiring - For 220VAC Field Devices Lecture 255 Siemens PLC - Digital Output Wiring - Summary Lecture 256 Siemens PLC - Digital Control Wiring Summary Lecture 257 VFD Digital Input - Control Wiring Lecture 258 VFD Digital Input - Control Wiring Using External Relay Lecture 259 VFD Digital Output - Control Wiring Lecture 260 VFD Digital Output - Control Wiring 2 Lecture 261 Control Valves - Wiring & Connections Lecture 262 PLC Analog Input - Loop Powered Transmitter Connections Lecture 263 PLC Analog Input - Loop Powered Transmitter Connections 2 Lecture 264 PLC Analog Input - VFD (Amperes & RPM) Monitoring Connections Lecture 265 PLC Analog Input Wiring Summary Lecture 266 PLC Analog Input - RTD Wiring and Connections Lecture 267 PLC Analog Output Wiring Electrical Engineers,Electronics Engineers,Mechatronics Engineers,Undergraduate Students,Electrical and Electronics Technicians,Automation Engineers,Instrumentation Engineers Homepage [To see links please register or login] Recommend Download Link Hight Speed | Please Say Thanks Keep Topic Live [To see links please register or login] No Password - 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